Waste red layers have the potential to be used as supplementary cementitious materials after calcination, but frequent and long-term dry-wet cycling leads to deterioration of their properties, limiting their large-scale application. In this study, the feasibility of using calcined red layers as cement replacement materials under dry-wet cycling conditions was analyzed. The damage evolution and performance degradation of calcined red layer-cement composites (RCC) were systematically evaluated via the digital image correlation (DIC) technique, scanning electron microscopy (SEM) analysis and damage evolution mode. The results show that the calcined red layer replacement ratio and number of dry-wet cycles affect the hydration and pozzolanic reactions of the materials and subsequently affect their mechanical properties. Based on the experimental data, a multiple regression model was developed to quantify the combined effects of the number of dry-wet cycles and the replacement ratio of the calcined red layer on the uniaxial compressive strength. As the number of dry-wet cycles increases, microcracks propagate, the porosity increases, and damage accumulation intensifies. In particular, at a high substitution ratio, the material properties deteriorate further. The global strain evolution process of a material can be accurately tracked via DIC technology. The damage degree index is defined based on strain distribution law, and a damage evolution model was constructed. At lower dry-wet cycles, the hydration reaction has a compensatory effect on damage. The pozzolanic reaction of the calcined red layer resulted in an increase in the number of dry-wet cycles. The RCC samples with high replacement ratios show significant damage accumulation with fast damage growth rates at lower stress levels. The model reveals the nonlinear effects of dry-wet cycling and the calcined red layer replacement ratio on damage accumulation in RCC. The study findings establish a scientific foundation for the resource utilization of abandoned red layers and serve as a significant reference for the durability design of materials in practical engineering applications.

来源平台：JOURNAL OF BUILDING ENGINEERING