The socio-economic growth of a nation depends heavily on the availability of adequate infrastructure, which relies on essential materials like river sand (RS) and cement. However, the rising demand for RS, combined with its excessive extraction causing ecological damage, and its increasing cost, has raised significant concerns. At the same time, the production of cement contributes significantly to environmental damage, especially through CO2 emissions. In this scenario geopolymer technology has emerged as a sustainable alternative to cement, offering environmental benefits and reducing the carbon footprint of construction materials. This study investigates the impact of replacing RS with copper slag (CS) and laterite soil (LS) in geopolymer mortar (GM) on key properties such as setting time, flowability, compressive strength, and microstructure. The results showed that as LS content increased, setting time and flowability decreased considerably, while increasing CS content caused a reduction in these values. Unlike the other observed parameters, the compressive strength values showed no distinct upward or downward trend. Moreover, the microstructural analysis, including SEM, EDS, XRD, FTIR, TGA and BET, provided valuable insights to support the observed results across various mix designs. Overall, the findings highlight that optimised binary blends of CS, LS and RS not only improved the compressive strength but also enhanced the microstructural characteristics of geopolymer mortar, reinforcing their potential as sustainable and high-performance alternatives to conventional fine aggregates.

Geopolymer-based cementitious materials known for their robust durability and lower environmental impact make them an ideal choice for sustainable construction. The main focus of this study is to understand the influence of chemical admixtures which plays a pivotal role in improving the properties of geopolymer mortar (GM). This research integrates various chemical admixtures, including calcium chloride, sodium sulphate, sodium hexametaphosphate, and MasterGlenium SKY 8233 (SKY) which falls under the category of either accelerators, retarders, or superplasticisers. Assessments were conducted on the fresh and hardened states of flyashbased GM mixes with varying proportion of river sand (RS), laterite soil (LS) and copper slag (CS), encompassing flowability, setting times, compressive strength, durability study in aggressive environmental conditions and microstructural analyses after 56 days of ambient curing. Findings reveal that calcium chloride and sodium sulphate efficiently decrease the initial and final setting times of the geopolymer paste, highlighting their roles as accelerators, with calcium chloride showing greater efficacy than sodium sulphate. On the other hand, sodium hexametaphosphate serves as a retarder, substantially extending the initial setting time of the geopolymer paste. Introducing the modified polycarboxylic ether (PCE) based superplasticiser SKY into the mortar matrix caused the initial setting time to be extended and resulted in a slight drop in compressive strength compared to the other mixes. Durability tests confirmed the superior resistance of GM mixes to harsh environments like acid, sulphate, and marine water exposure. These findings highlight the potential for tailoring geopolymer blends to achieve desired properties under ambient curing conditions using chemical admixtures.