Wind energy offers significant advantages over fossil fuels, including extensive energy storage and environmental sustainability. Offshore wind turbines serve as the primary technology for harnessing offshore wind power. However, the corrosive effects of the marine environment pose serious threats to their safety and stability. This paper provides a comprehensive overview of corrosion issues affecting steel pipe pile infrastructure, focusing on the following key aspects: (1) Differentiating corrosion mechanisms under various environmental conditions, (2) analyzing the comprehensive corrosion response, particularly the changes in mechanical properties of the pile-soil interface and the bearing capacity of steel pile foundations, (3) summarizing the patterns and trends in corrosion processes to offer theoretical insights for engineering design, and (4) reviewing commonly employed corrosion prevention methods and their respective applicability in relation to specific corrosion mechanisms and responses.
In saline soil areas, the concrete piers of concrete bridges experience long-term corrosion, mainly caused by chloride salts due to alternating temperature changes. Waterborne concrete coatings are prone to failure in this aggressive salt environment. Implementing coating protection measures can improve the durability of concrete and enhance the service life of bridges. However, the effectiveness and longevity of coatings need further research. In this paper, three types of waterborne concrete anti-corrosion coatings were applied to analyze the macro and micro surface morphology under wet-dry cycles and long-term immersion conditions. Various indicators such as glossiness, color difference, and adhesion of the coatings were tested during different cyclic periods. The chloride ion distribution characteristics of the buried concrete coatings in saline soil, the macro morphology analysis of chloride ion distribution regions, and the micro morphology changes of the coatings under different corrosion times were also investigated. The results showed that waterborne epoxy coatings (ES), waterborne fluorocarbon coatings (FS), and waterborne acrylic coatings (AS) all gradually failed under long-term salt exposure, with increasing coating porosity, loss of internal fillers, and delamination. The chloride ion content inside the concrete decreased with increasing depth at the same corrosion time, while the chloride ion content at the same depth increased with time. The chloride ion distribution boundary in the cross- of concrete with coating protection was not significant, while the chloride ion distribution boundary in the cross- of untreated concrete gradually contracted towards the concrete core with increasing corrosion time. During the corrosion process in saline soil, the coatings underwent three stages: adherence of small saline soil particles, continuous increase in adhered material area, and multiple layers of uneven coverage by saline soil. The failure process of the coatings still required erosive ions to infiltrate the surface through micropores. The predicted lifespans of FS, ES, and AS coatings, obtained through weighted methods, were 2.45 years, 2.48 years, and 2.74 years, respectively, which were close to the actual lifespans observed in salt environments. The developed formulas effectively reflect the corrosion patterns of different resin-based coatings under salt exposure, providing a basis for accurately assessing the corrosion behavior and protective effectiveness of concrete under actual environmental factors.
Innovative powder coating system for hydraulic steel construction Unprotected steel corrodes in the atmosphere, water and soil. In order to ensure structural safety and maintain fatigue strength, steel structures of all kinds must be protected from corrosion. Hydraulic steel structures such as locks, gates, canal bridges, ship lifts and water power plants largely characterize our waterways, coastal fortifications and port facilities. They are exposed to a particularly high level of corrosive attack because, in addition to atmospheric influences such as wind and weather, they are particularly affected by water, constant water changes and aggressive substances such as salts and minerals. Since such constructions and buildings usually represent investments of the century, their preservation, use and operational safety over generations is an economic necessity. But it ' s not just corrosion that poses a problem for hydraulic steel construction; the formation of biofilms and the growth of algae and mussels can also lead to problems that can even lead to a restriction in the functionality of the systems. The newly developed powder coating system prevents both and thus helps to extend maintenance intervals, increase the lifecycle of steel components in hydraulic steel construction and reduces the lifecycle costs. The new powder coating system thus makes an innovative and sustainable contribution to the preservation of structures in hydraulic steel construction.