B/N doping and plasma etching: coupling synergistic effects on tribological properties of amorphous carbon films in methane

Friction and wear of moving mechanical components operating in methane environments adversely affected the utilization of environment, economy, and energy. Hydrogen-free amorphous carbon (a-C) film was recognized as one effective material for protecting such moving components. This study explored the structural evolution at the sliding interface of boron and nitrogen (B/N) co-doped a-C (a-C:BN) film in methane, revealing the influence of sp 2 C ordering and passivation on their tribological performance. Furthermore, plasma etching to remove surface oxides altered the degree of sp 2 C ordering and passivation at the tribological interface of the a-C:BN   films. This process led to the formation of a superlubricious interface (μ < 0.01) characterized by a hydrogen-enriched ordered carbon wear track and thin hydrogen-enriched ordered carbon tribofilm. However, excessive passivation within the tribofilm subsequently caused superlubricity failure. Consequently, this study provided design ideas for developing a-C film capable of achieving superlubricity in methane environments.

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