Unraveling phosphate ester additives in steel-Si3N4 interface: molecular dynamics-driven adsorption mechanisms and superior tribological performance via physical adsorption

This study addresses the lubrication challenges of hybrid tribopair interfaces such as steel-Si 3N 4, where conventional additives optimized for steel-steel contacts underperform due to ceramic inertness. Combining molecular dynamics (MD) simulations with tribological experiments, four phosphate ester additives—TPPT, TCP, ZDDP, and BTDHP—were evaluated to elucidate their interfacial behaviors and anti-wear performance across kinematic regimes. MD results show that additive efficacy correlates with adsorption strength on steel surfaces; BTDHP exhibits the highest adsorption energy, forming a compact film that suppresses displacement fluctuations and promotes wall slip. Experiments confirm that BTDHP yields the lowest friction and wear, optimizing Stribeck transitions from boundary to hydrodynamic regimes. In contrast, ZDDP’s reliance on reactive ZnS tribofilms causes shear instability and plowing under Si 3N 4 abrasion. A structure–property–performance model is proposed to correlate molecular adsorption and film stability with macroscopic tribological performance. This integrative framework connects atomic-scale insights with experimental evidence, providing a foundation for data-driven and AI-accelerated optimization of lubricant additives for hybrid interfaces.

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成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

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成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

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成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

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成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

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