Wind turbine gears are critical components within the internal gearbox of the wind turbines. However, the vulnerability of gears to wear adversely affects their operational lifespan. Here, we propose a novel approach utilizing ultrasonic shot peening to incorporate Al2O3 particles onto the surface of the 18CrNiMo7-6, termed the USG treatment. The tribological test shows that the coefficient of friction and wear rate of the USG-treated sample decreased by 14.4% and 58.3% respectively, as compared to the untreated sample. Experiments and detailed analysis reveal that 18CrNiMo7-6 not only undergoes grain refinement on its surface but also forms a wear-resistant layer enriched with Al2O3. The findings here provide a new insight into the design of wear-resistant layers on gear steel surfaces.
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