Study on the Optimization of the Preparation Process of ZM5 Magnesium Alloy Micro-Arc Oxidation Hard Ceramic Coatings and Coatings Properties

Abstract Hard ceramic coatings were successfully prepared on the surface of ZM5 magnesium alloy by micro-arc oxidation (MAO) technology in silicate and aluminate electrolytes, respectively. The optimization of hard ceramic coatings prepared in these electrolyte systems was investigated through an orthogonal experimental design. The microstructure, elemental composition, phase composition, and tribological properties of the coatings were characterized by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), and tribological testing equipment. The results show that the growth of the hard ceramic coatings is significantly influenced by the different electrolyte systems. Coatings prepared from both systems have shown good wear resistance, with the aluminate electrolyte system being superior to the silicate system in performance. The optimized formulation for the silicate electrolyte solution has been determined to be sodium silicate at 8 g/L, sodium dihydrogen phosphate at 0.2 g/L, sodium tetraborate at 2 g/L, and potassium hydroxide at 1 g/L. The optimized formulation for the aluminate electrolyte solution consists of sodium aluminate at 5 g/L, sodium fluoride at 3 g/L, sodium citrate at 3 g/L, and sodium hydroxide at 0.5 g/L. Keywords: ZM5 magnesium alloy; micro-arc oxidation; process optimization; hard ceramic coating; ultra-anti-corrosion; tribology

相关文章

  • Lubrication-Enhanced Mechanisms of Bentonite Grease Using 2D MoS2 with Narrow Lateral Size and Thickness Distributions
    [Hao He, Kai Ma, Qinhui Zhang, Zhitao Li, Shuo Xiang, Liangyi Peng, Xin Du, Xin Yang, Shaoyicheng Zhu, Yi Cao, Hebin Bao, Yuehao Liu, Junjie Zhang, Yunhong Fan, Xue Yang]
  • Self-Healing Yet Strong Actuator Materials with Muscle-Like Diastole and Contraction via Multilevel Relaxations
    [Zhuo Huang, Zhibo Wu, Changchun Li, Xinkai Li, Xin Yang, Xiaoyan Qiu, Yuyan Wang, Yinggang Miao, Xinxing Zhang]
  • Self-Healing Yet Strong Actuator Materials with Muscle-Like Diastole and Contraction via Multilevel Relaxations
    [Zhuo Huang, Zhibo Wu, Changchun Li, Xinkai Li, Xin Yang, Xiaoyan Qiu, Yuyan Wang, Yinggang Miao, Xinxing Zhang]
  • qq

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    ex

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    yx

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    ph

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    广告图片

    润滑集