Comparative Study of Tribological Characteristics of Al2O3 Coating Combined of Laser Surface Texturing and PTFE Solid Lubrication

Irregular dimples were prepared on the polished surface of an Al2O3 coating using laser texturing technology. Subsequently, the modified PTFE emulsion (M-PTFE) was infiltrated into the dimples via vacuum impregnation to obtain the Al2O3-PTFE composite coating. The microstructure and tribological behavior of the Al2O3-PTFE composite coating were systematically characterized and compared with those of the Al2O3 coating. The results demonstrated that M-PTFE successfully penetrated into the bottom of the textured dimples. Compared with the Al2O3 coating, the Al2O3-PTFE composite coating formed a continuous and stable PTFE lubricating film during the sliding process, which endowed it with outstanding friction-reducing and wear-resistant characteristics. The friction coefficient of the Al2O3-PTFE composite coating (0.08) was approximately 7 times lower than that of the Al2O3 coating (0.57). The wear rate of the Al2O3-PTFE composite coating after 2.5 × 105 sliding cycles was 4.36 × 10−8 mm3(N⋅m)− 1, representing a reduction of four orders of magnitude compared with that of the Al2O3 coating (2.53 × 10−4 mm3(N⋅m)− 1) measured after 2 × 104 cycles. Furthermore, the Al2O3 counterface ball sliding against the Al2O3-PTFE composite coating exhibited minimal surface degradation. This approach effectively bridges the gap between the hardness of ceramics and the lubrication requirements, offering a scalable and cost-effective solution for industrial applications where dry sliding performance is critical.

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成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

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成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

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成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

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成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

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